MOLDING & DIE CASTING
Based on product geometry, material properties, annual demand and critical quality requirements, we provide forming solutions from mold development and process validation through stable mass production, with integrated CNC machining, finishing, surface treatment and assembly.
FORMING CAPABILITIES
Injection molding, ADC / ZDC die casting or MIM / PM forming routes are selected according to product geometry, material behavior, annual demand and critical quality requirements, with integrated mold development, secondary machining and production delivery.
INJECTION MOLDING
For plastic structural, functional, appearance and insert-molded components, covering mold development, trials, process settings and volume production.
Production area: 1,008 m²
Engineering Focus
ADC / ZDC DIE CASTING
Aluminum and zinc die casting with integrated support from mold trials through CNC machining, polishing and surface treatment.
Production area: 608 m²
Engineering Focus
MIM / PM FORMING
Manufacturing routes for small and complex metal parts where conventional machining is inefficient, integrating forming, debinding, sintering, dimensional compensation and secondary machining.
MIM component volume production started in 2024
Engineering Focus
FROM REVIEW TO STABLE PRODUCTION
The forming route is selected according to product geometry, material, appearance, strength and annual demand. Mold trials, sample validation and pilot production then move the process from basic formability to stable volume production.
Confirm 2D and 3D drawings, material grade, annual volume, appearance criteria, critical dimensions and testing requirements.
Output: requirement confirmation and risk list
Evaluate injection molding, ADC/ZDC die casting or MIM/PM routes and define mold and secondary-machining requirements.
Output: forming route and mold plan
Conduct the initial forming trial and record temperature, pressure, speed, time and other critical process parameters.
Output: trial samples and initial parameter sheet
Inspect appearance, critical dimensions and forming defects, then correct the mold, venting, settings and fitting conditions.
Output: inspection and correction records
Verify continuous production, lot consistency, cycle time and variation of critical dimensions.
Output: process window and pilot-run record
Standardize production parameters, inspection frequency, lot traceability and abnormal-condition handling.
Output: production, inspection and traceability records
PRODUCTION WORKSHOP & PROCESS INTEGRATION
Actual workshops demonstrate how forming equipment operates in production and how injection molding, die casting and MIM processes connect with automation, polishing, precision machining and surface treatment.
INJECTION MOLDING WORKSHOP
Molding machines, robots and conveying systems work together for automatic part removal, process transfer and continuous production, followed by blasting, grinding and appearance finishing.
Injection molding → Automatic removal → Transfer → Finishing
DIE CASTING & ROBOTIC POLISHING
After aluminum or zinc die casting, parts can proceed through trimming, robotic polishing, CNC precision machining and surface treatment without unnecessary supplier transfers.
Die casting → Trimming → Robotic polishing → CNC → Surface treatment
MIM PRODUCTION PROCESS
For small and complex metal components, engineering reviews consider debinding, sintering shrinkage, deformation control and machining datums, with dimensional compensation used to improve production consistency.
QUALITY CONTROL & INTEGRATED DELIVERY
Material verification, first-piece approval, in-process inspection, lot traceability and final inspection are planned around the risks of each forming process. Molded parts can then proceed through precision machining, finishing, surface treatment and assembly.
INJECTION MOLDING QUALITY
Appearance, dimensions and process stability are checked through first-piece approval, parameter-window control and production monitoring.
Forming Quality Priorities
DIE CASTING QUALITY
Casting condition and secondary-machining requirements are jointly controlled for internal defects, appearance, deformation and machining allowance.
Forming Quality Priorities
MIM / PM QUALITY
Density, shrinkage, deformation and lot consistency are checked through debinding, sintering and dimensional-compensation stages.
Forming Quality Priorities
Critical dimensions, appearance and assembly requirements can continue through in-house processes under common drawings, CTQs and abnormal-condition controls, reducing transport and repeated setups.
Inspection items, sampling frequency and delivery records are defined according to drawings, CTQs and production conditions.
Upload your drawings. Our engineering team will provide a manufacturing review and quotation within 24 hours.
